Wire Carriers

Custom Industrial High-Durability Wire Carriers

At Fabritex, we design, manufacture, ship, and carry inventory for virtually any and all types of heavy-duty wire carriers. We produce more than 200 types of wire carrier systems and keep many standard sizes in stock in various paint finishes as well as stainless steel for annealing furnaces.

Paint finishes are available for the tops of the carrier only or the entire unit. Using different colors for different carriers can be used to identify certain carriers from other wire mills or to help identify the size wire using a different color top. We can also create wire inventory solutions for your high-volume needs.

Wire Carrier Applications

Wire carriers can be used for a broad range of applications, including:

  • Storage
  • Transportation
  • Annealing

Wire Coiling Baskets

Fabritex is equipped to handle built-to-order and fully customized stem pack fabrication for wire carriers and wire reel carriers, including those for every major turnkey down coiler and wire carriers for the cable industry. Wire coiling baskets, also called stem packs, offer additional protection and enhanced storage features. Stem packs and related components are manufactured from carbon or stainless steel.

Our specializations include:

  • Stem packs
  • Carbon steel wire carriers
  • Stainless steel wire carriers
  • Custom wire baskets

Industrial Wire Carrier Materials

When deciding which material is ideal for your custom-manufactured wire carriers, the most common factors to consider include the weight of the wire being stored and the environment the carriers will be exposed to. Typically, these factors can be solved with carbon, steel, or stainless steel.

Often, we see that the required material for custom and stock wire carriers will be determined by whether the carrier is being used for shipping, annealing, storage, or other applications.

  • Shipping Carriers need to support the weight of wire while achieving the lowest possible cost. For this need, many clients use carbon steel.
  • Internal Use Carriers are more robustly made with larger, thicker tubing or pipe, with bracing to allow for multiple uses.
  • Annealing Carriers are designed based on the temperature conditions and dwell times (i.e., how long they are exposed to heat) during the annealing process. Clients often use stainless steel or carbon steel made from pipe that is larger in diameter and with a thicker wall to allow for multiple runs through the plant.
  • Stem Packs are essentially annealing carriers for larger capacities of wire. When working with materials such as carbon, aluminum, or carbon steel wire, the wire type determines the appropriate stem pack or annealing carrier material.

Available Dimensions for Custom and Stock Wire Carriers

In addition to an available range of in-stock wire carriers, Fabritex can create custom solutions for your specific bulk wire storage needs. We stock many sizes for blanket POs, and we also carry a large inventory of mill length tubing in various ODs and thicknesses.

Base Shapes

Fabritex offers a range of standard base shapes for wire carriers. We can also manufacture any base shape to accommodate customer preferences for a more tailored solution.

Common base shapes we manufacture:

  • Square
  • Round
  • Clover
  • Star

Sizes and Dimensions

The most important measurements of bulk wire carriers apply to the arbor, base, and height of the carrier. As an experienced fabricator of high-quality industrial bulk wire carriers, we are able to meet almost any required size or dimension.

Typically, we service sizes that range from:

  • Arbor: 10-inch OD – 70 inches or more
  • Base: 19 inches to 96 or more
  • Height: 12 inches to 120 or more

Available Tube Diameters

Usually, for this product, we see that the tube diameter will be determined by the wire-holding capacity the client wishes to meet. A larger tube diameter and thicker wall will allow the wire carrier to bear heavier weights and therefore heavier gauge wires, or simply a higher volume of material.

Our Custom Wire Carrier Design Process

Looking for customized wire and cable storage solutions? Fabritex is a wire and cable industry supplier capable of fabricating the exact wire carrier you need, no matter the specifications your project demands. From the very moment we get your request for a quote through the design phase, we’ll incorporate any necessary revisions. We utilize SolidWorks and AutoCAD software.

Our knowledgeable team and versatile equipment enable us to deliver a truly customized design experience. We offer a collaborative, hands-on process where you work directly with our experts to develop wire handling equipment tailored to your exact specifications.

Over the years, we’ve engineered a wide range of custom designs, making the possibilities virtually limitless. Our experience includes vertical payoff carriers, horizontal systems that require additional bracing and heavier tubing, and even hybrid configurations that begin horizontally and transition to a vertical orientation.

The American Welding Society, Founded in 1919.

AWS-Certified Business

Fabritex Inc. is proud to be a member of the American Welding Society (AWS), a globally recognized organization dedicated to advancing the science, technology, and application of welding and related processes.

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